This is the COMPLETE Service Repair Manual for the Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic. This invaluable technical manual includes needed instructions to maintain and service your equipment using detailed diagrams and manufacturers specifications.
THIS MANUAL COVERS THE FOLLOWING MODELS:
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Sterndrive (MCM) – Serial Number
D2.8L D-Tronic – S/N: 0K000001 and Above
D4.2L D-Tronic – S/N: 0K000001 and Above
Inboard (MIE)
D2.8L D-Tronic – S/N: 0K000001 and Above
D4.2L D-Tronic – S/N: 0K000001 and Above
TABLE OF CONTENTS:
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SECTION 1 – IMPORTANT INFORMATION
A – General Information
B – Maintenance
C – Troubleshooting
SECTION 2 – REMOVAL AND INSTALLATION
A – Sterndrive (MCM) Models
B – Inboard (MIE) Models
SECTION 3 – ENGINE MECHANICAL
A – D2.8L D-Tronic And D4.2L D-Tronic Engines
SECTION 4 – ELECTRICAL SYSTEM
A – Starting System
B – Charging System
C – Glow Plug System (If Equipped)
D – Instrumentation
E – Wiring Diagrams
SECTION 5 – FUEL SYSTEM
A – Description
B – Fuel Delivery Pump and Fuel Filter
C – Injectors
D – Injection Pump
E – EDI Diagnosis
SECTION 6 – COOLING SYSTEM
A – Seawater Cooling System
B – Closed Cooling System
SECTION 7 – INTAKE AND EXHAUST SYSTEM
A – Intercooler
B – Intake / Exhaust Manifold, Elbows and Risers
C – Turbocharger
SECTION 8 – DRIVE SYSTEM
A – ZF / Hurth Transmissions
B – Propeller Shaft Models
SECTION 9 – POWER STEERING SYSTEM
A – Pump And Related Components
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** Model Specification: Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic
** Language: English
** Total Pages: 878
** File Format: PDF
** Requirements: Adobe PDF Reader
** ZOOM IN/OUT: YES
** Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc…
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This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for your Mercury Mercruiser #22 Marine Engine IN-LINE Diesel D2.8L D-Tronic, D4.2L D-Tronic.
This comprehensive overhaul and repair manual is designed as a “Service Guide” for MerCruiser models listed. It provides specific information including procedures for disassembly, assembly, inspection and adjustment, to enable dealers and service mechanics to keep the MerCruiser in top operating condition. The procedures are supplemented with photos and Illustrations.
All Official Mercury Marine Manuals for MerCruiser Sterndrives and Inboards include easy to follow, step-by-step illustrated procedures based on the complete dismantling, repair, and assembling of boat motors, from the simplest repair to complex procedures, this manuals give you everything you need to do the job with confidence.