Mercury MerCruiser #30 Marine Engines 496CID / 8.1L Gasoline Engine Service Repair Manual

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This is the COMPLETE Service Repair Manual for the Mercury MerCruiser #30 Marine Engines 496CID / 8.1L Gasoline Engine. This invaluable technical manual includes needed instructions to maintain and service your equipment using detailed diagrams and manufacturers specifications.

Models Covered in This Manual:
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Sterndrive (MCM) Model  –   Serial Number
496 Mag HO  –  S/N: 0M000000 & Up
496 Mag  –  S/N: 0M000000 & Up

Inboard (MIE) Model  –  Serial Number
8.1S HO  –  S/N: 0M000000 & Up
8.1S Horizon  –  S/N: 0M000000 & Up

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Table of Contents:
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Section 1 – Important Information
A – General Information
B – Maintenance
C – Troubleshooting

Section 2 – Removal and Installation
A – MCM Models
B – MIE Models

Section 3 – Engine
A – 496 cid (8.1L)

Section 4 – Electrical System
A – Starting System
B – Ignition System
C – Charging System

Section 5 – Fuel System
A – Fuel Delivery System for Electronic Fuel Injection
B – Fuel Injection Disassembly and Reassembly

Section 6 – Cooling System
A – Closed Cooled Models

Section 7 – Exhaust System
A – Manifolds and Elbows
B – Collectors

Section 8 – Drives
A – Velvet Drive 5000 Series Transmission
B – Hurth Transmission

Section 9 – Power Steering
A – Pump

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** Model Specification: Mercury MerCruiser #30 Marine Engines 496CID / 8.1L Gasoline Engine
** Language: English
** Total Pages: 355
** File Format: PDF
** Requirements: Adobe PDF Reader
** ZOOM IN/OUT: YES
** Compatible: All Versions of Windows & Mac, APP ISO, Iphone, Ipad, Android etc…

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This manual provides detailed service information, step-by-step repair instruction and maintenance specifications for your Mercury MerCruiser #30 Marine Engines 496CID / 8.1L Gasoline Engine.

This comprehensive overhaul and repair manual is designed as a “Service Guide” for MerCruiser models listed. It provides specific information including procedures for disassembly, assembly, inspection and adjustment, to enable dealers and service mechanics to keep the MerCruiser in top operating condition. The procedures are supplemented with photos and Illustrations.